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BSF Carbon Fiber Barrel [Review]

BSF Barrel, No Handguard
Looking for bull barrel accuracy in a lightweight package? Something that looks sweet plus is the most affordable carbon fiber barrel in its class? Check out our full review of BSF's 16.5" Wylde barrel.
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    Looking for bull barrel accuracy in a lightweight package? Check out the new generation of barrels…carbon fiber, baby!
    BSF Barrel, No Handguard
    BSF Barrel, Fully Exposed
    We cover the most popular ones in Best Carbon Fiber Barrels…but today we focus on BSF which brings us perforated carbon fiber instead of a wrap. Plus…compared to the others out there…the BSF is the most affordable (I use that term loosely).
    Best Bang for Buck Carbon Fiber
    $692
    at OpticsPlanet

    Prices accurate at time of writing

    Prices accurate at time of writing

    Available Coupons

    Who Is It For?

    • Competition shooters who want a stiff bull barrel profile but not all the weight
    • Shooters who don’t want their barrel heating up and all the accuracy problems that come with it
    • Someone who needs your barrel to look really really cool

    About BSF

    I only heard about BSF in the last year but they are making a splash in the carbon fiber (CF) arena with their perforated barrels instead of standard wraps. My understanding is that there’s a 416R stainless steel match barrel underneath there that is covered with CF.  However…95% of the CF doesn’t even touch the steel (only 4 contact points: chamber, before/after the gas block, and near the muzzle). This creates air gaps that cool the barrel through the perforations.
    BSF Barrel Closeup
    BSF Barrel Closeup
    I was lucky enough to try this out in a new build thanks to Rainier Arms who sent me a barrel for testing.

    Fit & Feel

    The barrel was a sight to behold.  Even the wife said it was cool…and by now all the barrels and uppers around the house look the same to her. I tried out the 16.5″ .223 Wylde in 1:8 twist which clocks in at 26.9 oz.  Compare that to a standard M4 profile 16″ barrel at 28 oz.  If you want to go bull barrel stainless…it can reach 3 lbs (48 oz).  I couldn’t find exact numbers since I could only find 18″ bull barrels that are over 3.5 lbs.
    BSF Complete Upper
    BSF Complete Upper
    My full build which contains all my favorites:

    Install

    It is a little more difficult to install since there’s no barrel shoulder to gauge where to put the gas block.  But if you have an electronic caliper…you should be good. My go-to Superlative Arms block (this time in .936 for the bull barrel) went on easily after I made a small etch marking on the stainless section of the barrel.
    BSF Barrel with Superlative Gas Block
    BSF Barrel with Superlative Gas Block
    Otherwise with my combo of the Brigand Arms CF handguard…I found that it rubbed the top of the gas block.  Which technically makes it no longer free-floating…but I wanted to see how it would shoot still. My second build was with a Midwest ML G3 handguard which made it true free-floating plus a stiffer Aero upper receiver instead of the F1.
    Competition Rifle with BSF Barrel
    2nd Rifle Build with BSF Barrel

    Testing

    What you’ve been waiting for…does it actually work? I conducted two rounds of tests…one with the touching CF handguard and one with the free-floating.
    BSF Barrel Testing
    BSF Barrel Testing
    200 round break-in, targets at 100 yards, and shooting at a fast pace (as soon as sights were back on target) with no cooling down period. And an assortment of my Best AR-15 Ammo.
    BSF Barrel Groups
    BSF Barrel Groups
    If these were my regular groups with some cool-down and a slow steady shooting pace…I’d be a little disappointed.  But I wanted to test how the heat dissipation worked and how it would perform in a little more competitive arena. In that regard…I’m pretty impressed.  It was pretty happy with Wolf Gold (the cheapest ammo) and very happy with Gold Match ($$$). I also shot 30 rounds as fast as I could at the range and held the barrel.  Only warm!
    BSF Barrel 30 Round Dump
    BSF Barrel 30 Round Dump
    In my second round of tests on another range day, I used the Midwest Handguard and Aero upper.  And a new Triggertech trigger which I actually like the most now.
    BSF Barrel Testing, Round 2
    BSF Barrel Testing, Round 2
    And the results were on par…
    BSF Barrel Groups, Round 2
    BSF Barrel Groups, Round 2
    All in all…pretty happy about the groups when I was shooting as fast as I could get on target with no cool down. I’m sure if I started hand-loading I could really close up the groups.  But it’s a pain to prep .223/5.56 brass so I stopped doing that.  But even with this I was ringing steel at 300-400 pretty easily on a 1-6x scope.

    Specifications:

    • Lightest .936 bull barrel
    • Chambered in .223 Wylde
    • Twist Rate 1:8
    • Drilled to vent heat-fastest cooling carbon fiber barrel
    • Carbon sleeved space between the carbon and stainless barrel- there are air gaps in between the stainless and the carbon
    • Can be held without burning hand after 60 consecutive shots
    • Match grade double stress relieved
    • Roll wrapped carbon is 3 times stronger than stainless steel

    By the Numbers

    Reliability: 5/5

    No failures of any kind in the ~400 rounds I shot through.

    Accuracy: 4.5/5

    Great groups when you consider shooting with no cool down and as fast as I could get back on target.  A 5 would be consisten sub-moa even at high speed.

    Looks: 5/5

    I’d make it a 10 if I could.  But it really stands out…especially with the sweet carbon fiber drilled holes.

    Bang for the Buck: 3.5/5

    It’s $500…would I count it as double a really high quality 16″ Wylde barrel?  Probably not.  But if you’re at the top of your game or want an unfair advantage in relation to your groups opening up due to heat…this could be it.  However…the most affordable out of other CF options.

    Overall Rating: 4.5/5

    Conclusion

    I believe the hype of carbon fiber barrels now. Take a lightweight bull barrel profile with great groups at speed…and you have a winner.  If you have the coin for a sweet new build…check out BSF.  It’s definitely my new competition rifle. Ringing steel at 100 was easy standing up and with a 1x.  The rifle was well balanced and once I got the Superlative Arms gas block tuned in…it felt like a pea shooter.
    Competition Rifle with BSF Barrel
    Competition Rifle with BSF Barrel
    I’ll be reporting back as I get more rounds and comps through it.
    Best Bang for Buck Carbon Fiber
    $692
    at OpticsPlanet

    Prices accurate at time of writing

    Prices accurate at time of writing

    Available Coupons
    Otherwise…check out our other Best AR-15 Barrels for something more bang-for-the-buck for the everyday shooter.

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    5 Leave a Reply

    • Jerzy

      What if the BSF with these holes and space get dirty? What if you drop it on the ground? What if there will be a desert sand or mud? And all of it will go on the barrel? Will it still be that good?
      And how to clean it, get rid of all that dirt out the holes and inner space?
      I do not think this design is the best idea..
      And I don't think about battlefied sort of thing but i.e. hunting or 3 gun comp where it is pretty easy to get the rifle dirty by accident. For me this isn't good idea to buy BSF.

      August 31, 2020 12:25 pm
    • Gary Johns

      I bought a 20" had accuracy problems,, tried so many powder bullet combinations that my brain burnt out,,, but I did find one load yes i said 1 and only 1 load,,,, that shot worth a crap,,,and that shot 3/4 inch, I have many barrels 3-4 barrels at half the price that will shoot 1/2 or better ,, To say the least, for that kind of money that barrel should be 1/2 moa with no problem!!! I ended up sending mine back for a replacement one from BSF,,, time will tell if its crap too as I haven't received it yet

      April 2, 2019 7:45 am
      • Nicholas

        It's nearly impossible to get 1/2 moa with the ar platform. CF barrels are made to be lightweight anyways.

        May 8, 2021 6:46 pm
      • Gary

        Same I want to send mine back did you ever get it

        February 26, 2023 10:14 pm
    • Carlos

      So i recently bought a new B.S.F. 18in 223 wylde barrel and got the SA gas block to go along with it, but I am just discovering that the new .875 OD of the barrel and the the block on top of that wont fit into my Aero Atlas S-One hand guard. Seeing as you had a similar issue with a slight touch would you have any suggestions on handgaurds that would fit properly? Forgot to measure twice and cut once.

      March 15, 2019 9:45 am
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